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ROI CalculatorCalibration of equipment verifies and corrects measuring equipment so that measurements remain accurate and traceable. According to FDA Act 21 CFR 211.68, production and testing equipment must be calibrated on a regular basis and checked as required by a written procedure. ISO 9001 and ISO 13485 require measuring and monitoring equipment to be calibrated against traceable standards with records kept.
Maintains Process Safety: In the manufacturing sector, it is vital to measure the component’s dimensions accurately to produce a high-quality product and mitigate risks to safety. For example, if some instruments do not accurately measure chemical proportions and thus heat development, equipment may function improperly, posing a risk for people’s lives. Moreover, it will affect other operations and delay the period to launch the product into the market.
Reduces Manufacturing Costs and Quality Failures: Product defects, deviations, nonconformance as well as noncompliance, a single issue may spoil the product quality. It may lead to losses for the company in terms of finance, time, and resources required for rework and product recalls. And just think this all because of minor discrepancies in terms of measurements.
The calibration can save you from all these troubles. It can make sure that your equipment works properly and provides accurate measurements in accordance with standards, thus making errors and product defects less possible. It also contributes to decreasing manufacturing expenses and quality failures. Therefore, regular calibration makes it easier to control the equipment and products manufactured.
Ensures Consistent Product Quality: For equipment to function at its top capacity, efficiency, and quality, it is necessary to monitor it and maintain it regularly. The slightest deviation from standards can cause serious problems related to product quality, which will result in dissatisfied customers and damage to the company's reputation. Thus, the company may encounter lost sales, wastage of resources, and other issues.
Calibration guarantees that all units produced meet the internal company's requirements and regulatory standards. The constant monitoring and maintaining of the equipment will turn into the stability of production and quality.
Helps Meet Compliance and Achieve Certification: To ensure compliance, it is important to make sure that your equipment operates accurately based on the specified values. This indicates that you are a trusted company, and you emphasize quality. The accuracy of the measurements taken by your equipment directly impacts the ease of meeting compliance with various regulations.
Calibration involves periodic evaluation of your equipment and devices. It guarantees that you can rely on your equipment every time you undergo a regulatory inspection or audit. Thus, it is evident that calibration makes it possible to achieve compliance and meet certification standards.
Ensure Customer and Employee Safety: When measuring and testing machines function well together, you can be sure of making quality products for your customers, knowing that you will keep them safe. The same applies to your employees’ safety as well. All safe equipment built according to proper specifications will help to avoid cases of failures and incidents in the workplace, thus ensuring safety for employees.
You can make use of a calibration management solution to store all calibration data regardless of the places where the machines are located. Safety and quality are very well-known concepts, and they have to be present in everything.